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Many different kinds of system components for many, many different "birds" were
constructed in the years at Philco/Ford, for government and commercial interests.
The part bolted into a satellite often looked like a small gold "brick" with
cables attached to it. Inside would be a thick film circuit containing 30 - 200
components, and often microwave strip lines would be involve.
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The process would involve a team of 20-100 which would handle electronic, mechanical,
and materials engineering. More time was spend on simulation and testing than
on fabrication and design. Often partial samples were constructed to
examine how they would respond to the rigors of space. Components, partial assemblies,
and full-up systems tests would be taken through shake, vaccuum, and temperature
tests multiple times.
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